New Belt Conveyor

The KCB BELT CONVEYOR RANGE

By KBR Machinery - Conveyor Sections

Newly Manufactured Belt Conveyors & Belt Conveyor Systems

KCB 40 - Schematic

Belt Conveyor Spec

Roller Diameters: 40mm OD
Length: Up to 2m
Belt Width: 80mm - 200mm
Belt Types: PVC/ PU/ GRIP Top
Tracking Guide: No
Frame Depth: 40mm
Frame: Steel Construction 5.0mm
Cross Braces: Welded and Bolted
Bed Sections: 4 Side Folded
Support Height: To Order
Finish: Powder Coated 5002 / 9010

Belt Conveyor Options

Components and Accessories

» Straight Tracks
» Additional Feed Conveyors
» PVC, PU, GRIP, Oil Resistant Belting
» Machine Guards
» Mobile Castor Frames
» Side Guides
» Steel End Stops
» Choice of Support Heights
» Range Of Controls
» Central Drive Units

KCB 40 BELT CONVEYOR

KCB 80 SCHEMATIC

BELT CONVEYOR SPEC

Roller Diameters: 80mm OD
Length: Up to 10m
Belt Width: 200 mm - 800mm
Belt Types: PVC/ PU/ GRIP Top
Tracking Guide: Yes
Frame Depth: 105mm
Frame: Steel Construction 2.5mm
Cross Braces: Welded and Bolted
Bed Sections: 4 Side Folded
Support Height: To Order
Finish: Powder Coated 5002 / 9010

BELT CONVEYOR OPTIONS

Components and Accessories

» Straight Tracks
» Additional Feed Conveyors
» PVC, PU, GRIP, Oil Resistant Belting
» Machine Guards
» Mobile Castor Frames
» Side Guides
» Steel End Stops
» Choice of Support Heights
» Range Of Controls

KCB 80 BELT CONVEYOR

KCB 113 SCHEMATIC

Belt Conveyor Overview

Roller Diameters: 113mm OD
Length: Up to 8m
Belt Width: 280 mm - 680mm
Belt Types: PVC/ PU/ GRIP Top
Tracking Guide: Yes
Frame Depth: 135mm
Frame: Steel Construction 2.5mm
Cross Braces: Welded and Bolted
Bed Sections: 4 Side Folded
Support Height: To Order
Finish: Powder Coated 5002 / 9010

BELT CONVEYOR OPTIONS

Components and Accessories

» Straight Tracks
» Additional Feed Conveyors
» PVC, PU, GRIP, Oil Resistant Belting
» Machine Guards
» Mobile Castor Frames
» Side Guides
» Steel End Stops
» Choice of Support Heights
» Range Of Controls

KCB 113 Belt Conveyor

KCB 114 SCHEMATIC

BELT CONVEYOR SPEC

Roller Diameters: 114mm OD
Length: Up to 15m
Belt Width: 200 mm - 1800mm
Belt Types: PVC/ PU/ GRIP Top
Tracking Guide: Yes
Frame Depth: 135mm
Frame: Steel Construction 2.5mm
Cross Braces: Welded and Bolted
Bed Sections: 4 Side Folded
Support Height: To Order
Finish: Powder Coated 5002 / 9010

BELT CONVEYOR OPTIONS

Components and Accessories

» Straight Tracks
» Additional Feed Conveyors
» PVC, PU, GRIP, Oil Resistant Belting
» Machine Guards
» Mobile Castor Frames
» Side Guides
» Steel End Stops
» Choice of Support Heights
» Range Of Controls

KCB 114 BELT CONVEYOR

BELT CONVEYOR SPEC

Roller Diameters: 138mm OD
Length: Up to 15m
Belt Width: 300 mm - 1800mm
Belt Types: PVC/ PU/ GRIP Top
Tracking Guide: Yes
Frame Depth: 155mm
Frame: Steel Construction 2.5mm
Cross Braces: Welded and Bolted
Bed Sections: 4 Side Folded
Support Height: To Order
Finish: Powder Coated 5002 / 9010

BELT CONVEYOR OPTIONS

Components and Accessories

» Straight Tracks
» Additional Feed Conveyors
» PVC, PU, GRIP, Oil Resistant Belting
» Machine Guards
» Mobile Castor Frames
» Side Guides
» Steel End Stops
» Choice of Support Heights
» Range Of Controls

KCB 138 BELT CONVEYOR

 

New Belt Conveyor Manufacturers

Belt conveyors and belt conveyor systems

KBR Machinery are conveyor manufacturers, producing our own line of new belt conveyors and belt conveyor systems, from our site in Telford Shropshire.

We have heavily invested in our manufacturing facility. We are in control of our own conveyor belt manufacturing, design, steel processing, finishing and assembling of conveyors from start to finish.

All our conveyor frame profiles, drive and tail rollers, welding and fabrications are carried out in house, so we can closely monitor the manufacturing of your belt conveyor from start to finish.

This also means that we are able to remain extremely competitive with our pricing, while maintaining the quality of U.K manufactured equipment.

We offer our own KCB Range of new belt conveyors to our customers, along with having the experience to design and build custom belt conveyors to suit specific applications.

To speak to us about your new belt conveyor requirements, Please Contact Us.


Belt conveyors

Our new belt conveyor range has been designed to suit a number of general conveyor applications.

Standard Designs Include:

  • KCB 40 = 40mm diameter Transfer rollers with centrally located drive unit, for small product transfers, conveyor belt widths 80 – 200mm.
  • KCB 80 =  80mm diameter pulleys with side mounted motor gear box configuration, for small to medium transfers, conveyor belt widths 200mm – 600mm.
  • KCB 113 – 113mm Motorised Drive Pulley (Drum Motor) Captive Tension roller bearings. for medium, conveyor belt widths 280 – 680mm.
  • KCB 114 – 114mm diameter pulleys with side mounted motor gear box configuration, for medium conveyor belt widths 300mm – 1800mm.
  • KCB 138 – 138mm diameter pulleys with side mounted motor gear box configuration, for medium to heavy duty belt widths from; 300mm – 1800mm.
  • KCB 165 – 165mm diameter pulleys with side mounted motor gear box configuration, for heavy duty product transfers. Belt widths from; 500mm – 1800mm.

Standard Accessories Include:

  • Direct On Line Starter (3PH) Stop/Start.
  • Emergency Stops.
  • PEC Sensor Kits and Timers.
  • Mobile Swivel Braked Castor Frames.
  • Screw Jack Adjustment 300mm.
  • Side Mounted Gear Boxes available, as standard.*KCB 113 Conveyor in standard widths features a Drum Motor.
  • Motorised conveyor pulleys available upon request.
  • Side Guards.
  • Machine Guard Cages.

New Belt Conveyor Systems

Our KCB Belt Conveyor range has been designed to suit our own range of New Gravity Roller Tracks.

The KBR Machinery New Belt Conveyor Range can be integrated in to the following ranges.

Full electrical control systems can be designed and manufactured to suit your intended requirement, application and layout.


 

How does a belt conveyor work?

A Basic flat belt conveyors works by incorporating two rollers; One being an idled pulley and another being a powered pulley.

These rollers are then set in to a solid frame typically made from steel, stainless steel or aluminium profile.

Manufacturers will folded this frame using a brake press, as a solid  C section with a reverse bend, or Create two parallel Z sections to be joined together.

When using a Z Section the two frames will be joined together using a cross brace. Cross braces are typically welded bars and/or bolted cross members.

The Slider bed of the conveyor, will usually be decided based on the application of the conveyor. In warehousing slider beds will usually be made up either using rollers or folded steel sections called bed pans/trays or bed sections.

The advantage of using bed rollers over pans, would be that the load over the drive will be decreased dramatically, as the friction derived from the belt is far less.

This advantage is particularly important, when considering the drive size required to pull the necessary force to be placed on the belt.

And can also be an advantage when considering the total power consumption of a belt conveyor system.

Drive Locations can also play an important part on a belt conveyor. Typically a drive would sit at the end of the conveyor to pull the belt in the correct direction of travel.

When belt conveyors are required to be functional in forward and reverse directions, or considering a belt length over 10m, it will be fairly common practice to expect these conveyor to have a centrally located drive unit.